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Precision Jig-less Welding at Nissan UK with KOSMEK SWP Clamps

Nissan Motor Manufacturing UK (NMUK) boosts suspension welding precision and accessibility by standardising KOSMEK’s SWP Expansion Locating Pin Clamps across all jig-less welding cells.

Company Profile

Name
Nissan Motor Manufacturing UK (NMUK)
Location
Sunderland, United Kingdom
Description

The largest Nissan plant in Europe, producing over 350,000 cars annually including the Qashqai, Juke, and the all-electric Leaf.

Industry
Automotive Manufacturing

The Challenge

In 2021, NMUK introduced jig-less welding cells for Qashqai front and rear suspension manufacturing. The new process demanded:

  • High-accuracy loading and clamping for consistent final part quality
  • Secure component holding to meet stringent safety requirements
  • Improved welding torch access compared to traditional link or swing clamp systems

    • The Solution

    NMUK selected KOSMEK SWP Expansion Locating Pin Clamps for their:

  • Exceptional accuracy and repeatability
  • Ability to securely locate and clamp without obstructing the welding torch
  • Proven reliability and performance in high-volume production

    • The success of the first installations led NMUK to standardise SWP clamps in all jig-less welding applications. Multiple repeat orders followed, including for two new production lines dedicated to electric vehicle suspension components launching in 2025/2026.

    The Results

    Quantitative Outcomes

  • Standardised SWP clamps across all jig-less welding cells
  • Multiple repeat orders since 2021
  • Equipment deployed on new EV suspension lines for 2025/2026

    • Qualitative Outcomes

  • Improved welding torch access and reduced setup complexity
  • Consistent high part quality and component security
  • Strong, ongoing supplier relationship between NMUK and KOSMEK
    • Automated jig-less welding fixture equipped with KOSMEK SWP Expansion Locating Pin Clamps at Nissan UK, improving accessibility and weld precision.

    The Key Benefits

    • High-accuracy clamping improves final part quality
    • Unobstructed welding torch access for better weld integrity
    • Standardised component use simplifies maintenance and sourcing
    • Proven reliability in demanding automotive manufacturing environments

    Andrew Brown

    Planning Engineer – Suspension
    Due to the high accuracy, reliability, and performance of the KOSMEK SWP Expansion Locating Pin Clamp, Nissan-NMUK have now standardised these parts in all jig-less welding applications.
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