Precision Jig-less Welding at Nissan UK with KOSMEK SWP Clamps

The largest Nissan plant in Europe, producing over 350,000 cars annually including the Qashqai, Juke, and the all-electric Leaf.

In 2021, NMUK introduced jig-less welding cells for Qashqai front and rear suspension manufacturing. The new process demanded:

• High-accuracy loading and clamping for consistent final part quality
• Secure component holding to meet stringent safety requirements
• Improved welding torch access compared to traditional link or swing clamp systems

NMUK selected KOSMEK SWP Expansion Locating Pin Clamps for their:

• Exceptional accuracy and repeatability
• Ability to securely locate and clamp without obstructing the welding torch
• Proven reliability and performance in high-volume production

The success of the first installations led NMUK to standardise SWP clamps in all jig-less welding applications. Multiple repeat orders followed, including for two new production lines dedicated to electric vehicle suspension components launching in 2025/2026.