Home Home Success Stories Nissan UK Improves Machining Efficiency with KOSMEK High-Power Clamping Systems

Nissan UK Improves Machining Efficiency with KOSMEK High-Power Clamping Systems

Nissan Motor Manufacturing UK standardises KOSMEK High-Power clamping systems on all machining lines, achieving high clamp force at lower hydraulic pressures with smaller, more cost-effective fixtures.

Company Profile

Name
Nissan Motor Manufacturing UK (NMUK)
Location
Sunderland, United Kingdom
Description

The largest Nissan plant in Europe, producing over 350,000 cars annually including the Qashqai, Juke, and the all-electric Leaf.

Industry
Automotive Manufacturing

The Challenge

In 2010, NMUK set out to upgrade all new machining lines with a clamping solution that would:

  • Deliver high accuracy, rigidity, and clamp force at lower hydraulic pressures
  • Reduce fixture size and improve accessibility
  • Lower purchase and operating costs without compromising performance

 

The Solution

NMUK adopted KOSMEK High-Power Series clamping components across all machining lines, including:

These High-Power Series products operate at a safe 60 bar hydraulic pressure while delivering the same holding force as traditional 200 bar systems. Their compact, agile design reduces fixture size, lowers manufacturing costs, and improves operational efficiency.

The Results

Quantitative Outcomes

  • 60 bar operation delivering same clamp force as 200 bar systems
  • Standardised KOSMEK components on all machining lines since 2010
  • Smaller fixtures reduce purchase cost and operating expenses

Qualitative Outcomes

  • Improved clamping accuracy and rigidity
  • Safer operating pressures for maintenance and production teams
  • Enhanced fixture agility supports a wider range of part designs

 

Machining fixture at Nissan UK equipped with KOSMEK High-Power Clamping Systems, ensuring accurate clamping, safety, and cost-efficient operation.

The Key Benefits

  • High clamp force at safe, low hydraulic pressure (60 bar)
  • Compact design reduces fixture size and cost
  • Standardised solution simplifies maintenance and part sourcing
  • Proven reliability across more than a decade of operation

Michael Fenwick

Nissan-NMUK Planning Engineer (Machining)
KOSMEK’s High-Power Series delivers the same clamping force as high-pressure systems at just 60 bar, with smaller and more cost-effective fixtures.

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